When purchasing wood veneer sheets for a major project, understanding how the material is prepared and stabilized is just as important as choosing the species. Our process, which begins not with the log but with the flitch, is a meticulous workflow designed to deliver durable, flaw-free custom veneer sheets every time.
This guide walks you through the manufacturing steps we take to ensure you receive only the highest quality product for wood veneer for cabinets and veneer panels.
Phase 1: Flitch Preparation and Repair
Our manufacturing starts the moment we receive the flitch—the sequential stack of raw veneer sheets—from our suppliers.
-
Sheet Creation: The first step is to assemble the individual veneer strips to create the full-sized sheet. This is a crucial moment for matching the grain and visual flow, especially for high-figure species.
-
Taping and Repair: Before backing, every sheet undergoes rigorous quality control. We carefully tape and repair any natural cracks, splits, or voids. This vital step prevents waste and ensures the structural integrity of the final sheet, a commitment necessary for supplying reliable wholesale wood veneer.
Phase 2: Advanced Backing and Stabilization
The backing process transforms the fragile, raw veneer into a stable, workable sheet. Using heat and pressure, we permanently bond the veneer to one of several specialized backing materials:
| Backer Material | Primary Benefit | Ideal Application |
| 10mil & 22mil | Standard paper backing for general stability and flexibility. | General wood veneer for furniture and standard cabinetry. |
| 22mil Bubble-Free Veneer | Unique backer that prevents air pockets and bubbles during glue-down application. | Professionals needing the fastest, cleanest glue-down method. |
| Wood on Wood (WOW) | Cross-ply backing that provides maximum stiffness and dimensional stability. | Veneer panels for demanding architectural or humid environments. |
| Phenolic | Highly moisture-resistant backing. | Commercial applications where high durability is required. |
| Peel & Stick (PSA) | A high-tack, pressure-sensitive adhesive for simple, fast application. | DIY projects, quick cabinet refacing, and small PSA veneer work. |
Phase 3: Finishing, Flexibility, and Standardization
After the backer is applied, the sheets are put through final conditioning and preparation steps:
-
Flexing the Sheets: We mechanically "flex" the sheets to break down the natural wood rigidity. This step makes the veneer more pliable and flexible to work with, minimizing the risk of splitting during installation—a key feature for wood veneer for interior design.
-
Clipping to Size: Excess material is clipped away to bring the sheets to our standardized sizing, ensuring consistency for large and repeated orders.
-
Final Sanding: The final step in our manufacturing process, before shipping, is a light sanding of every sheet. This evens the finish and ensures the veneer is ready for your final top coat or stain immediately upon arrival.
Conclusion
Once completed, your wood veneer sheets are stored under optimal conditions until your purchase is ready to be packaged and shipped. Our meticulous, hands-on process guarantees that the product you receive is stabilized, repaired, sized, and ready for a flawless result on your next project.